MPure™ ELECTRODEIONIZATION

MPure™ Innovative Electrodeionization

by MEGA

Authorized Distributor:

ROC Components AG am Kaegenrain 3

CH – 4153 Reinach, Switzerland

Tel: +41 61 461 8303

E-mail: info@roc-ch.com

WEB: www.roc-ch.com

mailto:info@roc-ch.commailto:info@roc-ch.commailto:info@roc-ch.comhttp://www.roc-ch.com/http://www.roc-ch.com/http://www.roc-ch.com/

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MEGA a.s. and MemBrain s.r.o.

R&D institute with focus on:

• electro membrane processes

• hybrid membrane processes

• bipolar membranes

• gas separation

Manufacturer of :

• ion-exchange membranes and spacers

• membrane stacks (ED, EDR)

• electro membrane systems

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CONFIDENTIAL

• Power (boiler feed water and

injection in turbines) , Oil and

Gas (boiler feed water)

Total installed EDI capacity:

• More than 150 000 m3/h (2013)

• More than 3 000 installations (capacity >5 m3/h)

EDI market potential

• Semiconductor (rinse water

incl. LCD & photovoltaic

production)

• Pharma (highly purified water)

CONFIDENTIAL

Electro dialysis (ED) is used to transport salt ions from one solution through ion-

exchange membranes to another solution under the influence of an applied

electric potential difference.

All E-Separation started with Electro dialysis

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CONFIDENTIAL

Boiler Feed Water Quality – Values Inside the Boiler

VGB

guidelines – R

450 Le (EU)

EPRI

guidelines

(USA)

ČSN 07 7401

ČSN 07 7403

ČSN EN 12952

- 12

Water quality requirements – POWER Market

CONFIDENTIAL

2014

High Purity Water Production History

UF

2006 - 2013

1995 - 2005

RO MPure™

Pretreatment 2 Pass RO EDI

Pretreatment RO Mixed Bed

Before 1980

Pretreatment Cation/Anion Mixed Bed

CONFIDENTIAL

• Ion exchange of ions with

resin beads

• Ions in the resin migrate

toward the electrodes,

through IX membranes and

into C-chambers

• Water splitting produces H+

and OH- ions resulting in

continuous regeneration

• Impurity ions trapped in C-

chambers by membranes, H+

and OH- recombine to give

H2O

How EDI works

CONFIDENTIAL

Key EDI Operating Parameters

Feed water composition

ionic/ionizable impurities

CO2

Applied current

Determined by:

target product quality (resistivity, silica, …)

impurity concentration and flow rate

ionic charge on impurities inside IX medium

Flow rate

Determined by: Feed water quality

Maximum voltage and current available

Required product water quality

Mechanical limitations of the stack (pressure drop)

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EDI Stack

Exhausted Resin

Regenerated Resin

Transition Zone

+ -

Feed Water

Product Water

Feed Water

Product

Water Mixed Bed

Mixed Bed vs. EDI System

Regenerated

Resin

Transition

Zone

CONFIDENTIAL

• Eliminates regeneration chemicals

a. Green Technology

b. Bulk chemical storage not required

c. Improved Safety Considerations

Key EDI Advantages vs. Mixed Bed

• Eliminates need for regeneration

a. Continuous operation; improved quality

b. Simple to operate, no down time

c. Regeneration system not required

d. Neutralization of regenerants not required

• Lower operating cost

• Modular equipment, scalable

• Smaller footprint, could be made mobile

CONFIDENTIAL

• IX Membrane expertise

• Stack manufacturing expertise

• Systems manufacturing capability

• High quality reputation

MEGA Manufacturing Capabilities

CONFIDENTIAL

• Equal or better performance vs. existing EDI systems

• Improved mechanical construction

• Improve stack robustness

• Cost competitiveness, also for large flow rates

• Low cost system manufacturing

• Reduced Foot Print

• Simple Interconnections

Key Advantages of MEGA EDI

CONFIDENTIAL

MPure™ Construction

Side plates from AL alloy

reinforced by construction ribs

Anchor points for easy

mounting to the EDI skid

Lifting points

CONFIDENTIAL

MPure™ Stack Interconnections

• Reduced system manifolds

• Reduced number of connections

• Reduced system manufacturing cost

Modular system flow increase potential

CONFIDENTIAL

• Stacks: MPure™ 36

• Systems: RALEX® HPWU units with 1 to 9 stacks

• Production: 5 to 135 m3/h (one to 9 stacks)

• Rectifiers (one per stack)

• Electrical and Hydraulic Connectors

What does MEGA offer in EDI system?

&

CONFIDENTIAL

D in

D out

C in/C out

E out

C out/C in

MPure™ 36 Stack Product - Connections

D = Diluate

C = Concentrate

E = Electrolyte

CONFIDENTIAL

MPure™ Flow Path

+ -

RO FEED

10.4-15.4 m3/h

PRODUCT

10-15 m3/h

CONCENTRATE

≥ 0.3 m3/h

D in

D out

E out

C in

C out

D E C D E C D

ELECTRODE

≥ 0.1 m3/h

CONFIDENTIAL

Physical Specifications

• Number of cell pairs: 36

• Dimensions (W x H x D): 582 x 802 x 697 mm

• Shipping weight: 300 kg (728

lbs)

• Operating weight: 325 kg (772 lbs)

• Hydraulic Connections: D 2½”

(Victaulic Style) C 1¼”

E ¾”

MPure™ 36 Stack Specification

CONFIDENTIAL

Feed water specifications requirements:

• TEA and TEC:

CONFIDENTIAL

Stack Flows

• Flow nominal: 10 m3/h

• Flow maximum: 15 m3/h

• Flow minimum: 5 m3/h

• Concentrate flow: >0.3 m3/h

• Electrode Flow: >0.1 m3/h

• Recovery:

CONFIDENTIAL

Performance:

• Feed pressure: C: >0.3 bar

• Temperature: 5 – 40 °C

• Current: 96%

* Please use MPure™ DESIGN to project plant performance

MPure™ 36 Stack Specification

CONFIDENTIAL

• Switch Mode Power Supply

• One recifier for each stack

• No isolation transformer

• Low ripple, very high

effiency

• 4.8 kW: 300VDC/16A

• RS485 and CanOpen

communication

Rectifier solution – MPure™ DC

Rectifiers inside an electrical cabinet

CONFIDENTIAL

MPure™ System design – 9 Stacks

• Up to 135 m3/h (594 gpm) flow rate

• Small footprint

CONFIDENTIAL

Three MPure™ 36 stacks design

RALEX® HPWU MPure™ Systems

CONFIDENTIAL

RALEX® HPWU 9 x Mpure™ 36 details

CONFIDENTIAL

MPure™ System Features

• Stack interconnection capability for low cost system

• High flow rate blocks, flows up to 45 m3/h (200 gpm) per block

• High efficiency rectifiers

• Systems with flow rates from 5 to 135 m3/h (22-600 gpm)

• High deionization with recovery up to 98.8%

• Robust design: No internal or external leaks

• Small footprint: ideal for operation inside containers

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GEAM Demonstration Unit

CONFIDENTIAL

MPure™ information for OEM’s

Download on www.ralex.eu with all EDI related materials

http://www.ralex.eu/

CONFIDENTIAL

P&ID 3x MPure™ system

• (5) Pressures (D in, C in, D Out, C Out, E Out)

• (3) Flow rates (D Out, C Out, E Out)

• (1) Resistivity (D Out)

• Voltage & Current – Displayed on PLC

CONFIDENTIAL

• Redundancy

• Actual average water need

• Storage tanks

• Shelf spare parts: rectifier, stack, PLC

• Stack Life Time

• Cleaning frequency

• Stack Replacement Costs

• Energy Consumption

• Reliability

• Availability

• Stack cost / stack replacement cost

Important EDI Cost Considerations

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Tools for Product Launch

• Engineering Manuals

• Design Software: MPureTM DESIGN

• Cost Calculation tool

MPure™ Design Tools

CONFIDENTIAL

Key advantages of MEGA MPure™

• 25 years of experience in electro-separation process

• Comparable or better performance versus main competitors

• Cost effective solution for components or plant

• Flexible design up to 9 stacks for one EDI unit

• Warranty for up to 2 years, estimated life-time 5-10 years

• European producer, easy accessible

• Excellent customer support by EU manufacturer

• Prompt fast deliveries in most cases

MPure™ ELECTRODEIONIZATION

MPure™ „The right solution for industrial

EDI Process”

MPure™ ELECTRODEIONIZATION

Authorized Distributor:

ROC Components AG am Kaegenrain 3

CH – 4153 Reinach, Switzerland

Tel: +41 61 461 8303

E-mail: info@roc-ch.com

WEB: www.roc-ch.com

mailto:info@roc-ch.commailto:info@roc-ch.commailto:info@roc-ch.comhttp://www.roc-ch.com/http://www.roc-ch.com/http://www.roc-ch.com/