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ZENIT PRO SOFTWARE MANUAL
AUTO-GAZ CENTRUM LPG and CNG Gas System
Ra d om 2 0 1 1
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I . Co n n e c t in g t h e Z e n i t P r o ECU t o a PC c om p u t e r a n d t h e d i a g n o s t i c p r o g r a m
Z e n i t P r o S et u p .
1 . I n t e r f a c e a n d t h e USB s ec u r i t y k e y
The i n t e r f a c e is indispensable when connecting the Zenit Pro ECU to a computer. All the USBinterfaces working with Zenit and Compact ECU are compatible with Zenit Pro ECU and they enable theconnection to the Zenit Pro ECU.
You connect the suitable interface to the computer and to the diagnostic connector of the Zenit Prosystem. The connector is placed on the wiring harness within about 30cm from the ECU socket. I n o r d e r t om a k e a d j u s t m e n t s y o u d i s co n n e c t t h e b u n d l e an d c o n n e c t i t t o t h e i n t e r f a ce .
CAU TI O N ! !! P r io r t o u s i n g t h e i n t e r f a c e f o r t h e f i r st t i m e ,i t i s i m p o r t a n t t o i n s t a l l t h e d r i v e r s
p r o p e r l y i n t h e s y s t e m f i r s t .
Z en i t P r o s y s t e m i s p r o t e c t e d f r o m u n a u t h o r i z e d a cc e ss . I n o r d e r t o u s e Z e n i t P r o s o f t w a r e
y o u n e e d t o h a v e t h e U S B h a r d w a r e k e y i n s t a l l e d a n d c o n n e ct e d t o t h e c o m p u t e r .
After launching, the program will automatically seek through all the active ports and try to connect withthe ECU . T h e i g n i t i o n m u s t b e o n at t h e t i m e .U n t i l g e t t i n g a c o n n e c t i o n t h e d i s p l ay w i l l s h o w " S ea r c h i n g P o r t - K e e p K e y O n "
A f t e r g e t t i n g a c o n n e c t i o n t h e d i s p la y w i l l sh o w :
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I I . Ze n i t P r o PROGRAM DESCR I P TI ON
1 . I n f o r m a t i o n p a n e l
The information panel is located on the left side of the program window, it is available irrespective of thechosen tab and it enables watching the basic system parameters:
P ow e r i n d ic a t o r " + V a f t e r ig n i t io n " - change of the indicator’s colour into yellow means that the ECU seesthe ignition on. T h e in d i c a t o r s h o u l d b e a ct i v e r i g h t a f t e r t u r n i n g t h e i g n i t io n o n . W h e n t h e i g n i t io n i so f f i t sh o u l d g o o f f i m m e d i a t e l y .
El e ct r o v a l v e p o w e r in d i c a t o r s ( E v # 1 , Ev # 2 ) - when the light is yellow it means that power supply was placed onto the right electrovalve.S y st e m e r r o r s i n d i ca t o r - when the light is red it means that there are system errors. The details canbe found in the tab E r r o r s .Co m p e n s a t i o n i n d i c a t o r - when the light is green the compensations are on. The details can be found inthe tab T u n i n g -> Com p e n s a t i o n .O BD i n d i ca t o r ( Z e n i t P r o O BD o n l y ) - system OBD status information:- G r e e n i n d i c a t o r l i g h t and the message “OBD Li n k e n a b l e d ” when the ECU is connected to thevehicle OBD system and works properly - Re d i n d i c a t o r l i g h t and the message “OBD Li n k r e a d y ” when the ECU is waiting for the suitableconditions to connect to OBD system in the vehicle (the situation takes place mainly when the system isin “petrol” mode and after manual switching it into the automatic mode OBD will be on)
- No i n d i c a t o r l i g h t , the message “OBD L i n k d i s a b l e d ” - the ECU is not connected to the OBD systemof the vehicle.More details in the OBD tab.Sw i t c h - it is a button with the same function as the one installed inside the car cabin. It switches on / offthe gas installation and shows the level of gas in the tank.RPM - tachometer. Its data can be corrected when changing the number of coils in the tab “Se t t i n g - > Ch a n g e - o v e r p a r a m e t e r s -> Co i ls ” P r e s s u r e - display of the pressure in the gas system, behind the reducer.R ed u c e r t e m p e r a t u r e is read by the sensor placed on the reducer.Ga s t em p e r a t u r e is read by the sensor placed on the injection rail.L a m b d a - voltage data from the oxygen sensor and the choice of the sensor chart to be shown. Thewindow is active only when the oxygen sensor is physically connected and when in the tab S e t t i n g -
> A d d i t i o n a l s e r v ic e s - > L a m b d a t y p e the right sensor type is chosen.A d d i t i o n a l f u n c t i o n s in d i c a t o r - shows information whether heating of the injectors and powerstrategies are on and active in the moment. The details can be found in the tab S e t t i n g and F u e ls t r a t e g y .
Compensation indicator
Power indicator "+ V under key"
Electrovalve power indicatorsTachometer
System errors indicator
Absolute pressure in the intake
manifold Gas pressure
Water/Reducer temperature
Petrol injectors opening times
Gas injectors opening times
Petrol injectors opening timesindicator
Gas injectors opening timesindicator
LambdaSwitch
Additional functions indicator
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OBD indicator (Zenit Pro OBD only)
Gas temperature
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2 . Se t t i n g s
In the S e t t i n g tab the main parameters of installation are to be set. The settings window is divided into 4sections:
CHANGE-OVER PARAM ATERES
S ig n a l f r o m R PM w i r e - when the function is active the signal of engine speed is read from the RPM wire,otherwise it is calculated on the basis of petrol injectors opening times and RPM wire connection isunnecessary. I n t h i s c as e t h e f u n c t i o n s i n t h e F u e l s t r a t e g i es t a b a r e d i s a b l ed . Re c o mm e n d e ds e t t i n g : A c t i v e
Co i l s - section where you set the number of engine coils (it’s active only when the function S ig n a l f r o mR PM w i r e is enabled)
RPM m u l t i p l ie r - enables adjusting RPM view in the program to the real one. (active only when thefunction s ig n a l f r o m R PM w i r e is disabled)
T h r e s h o l d RPM s i g n a l - threshold voltage above which the rpm signal will be read. If the signal is taken
from the ignition coil, the sensitivity needs to be set to about 4V. For pulses from the petrol computer thethreshold is to be set to about 2.5V. CAUT I ON ! ! ! F o r N i s sa n M i c r a t h r e s h o l d RPM s i g n a l m u s t b e s e tt o 1 V .
Ch a n g e - o v e r t h r e s h o l d ( R PM ) - rpm per minute of the crankshaft beyond which the power is switched.Values can be selected from 0 (the function is off) ( i n t h i s ca s e o r w h e n t h e sw i t c h t a k e s p l a ce o n l o wr p m i t is r e co m m e n d e d t o a c t iv a t e t h e f u n c t i o n Se q u e n t i a l sw i t c h in g ) to 3 5 0 0 (the switch willtake place when reaching 3500 rpm).
Ch a n g e - o v e r d i r e c t i o n - selection whether the switch to gas is to take place during acceleration ordeceleration.
RPM h y s t e r e s i s - value of rpm decrease to cause switching (active only for the settings Ch a n g e - o v e rd i r e c t i o n for d e c e l e r a t i o n ).
W a t e r t em p e r a t u r e - selected from 2 0 to 7 0 degrees C. It’s temperature beyond which the engineswitches to gas power. R e com m e n d e d s e t t i n g m i n . 3 0 d e g r e e s C.
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P e t r o l s t a r t d e l a y - system delay time. After choosing another value than 0, the ECU will always wait for thechosen number of seconds until it switches to gas. 0 - function off - switching to gas will take placeimmediately after reaching the set temperature and rpm. R ec o mm e n d e d s et t i n g m i n . 2 s I n j e c t o r s d e l a y s eq u e n c e - the number of cycles of injectors opening after which switching anothercylinder will follow. The higher rotational speed the sooner another cylinder`s switch will follow.R ec o mm e n d e d s et t i n g m i n . 1 5
Fu e l o v e r l a p - the number of cycles for which, in the moment of switching, both fuels will be applied. Usedmainly when switching to gas does not take place fluently.
END OF FUEL MAN AGMENT
En a b l e - automatic or manual return to petrol supply when the min. pressure (set in P r e s s u r e function) isachieved
P r e s su r e - pressure threshold below which the system will revert back to petrol supply.
De l a y - delay time of switching to petrol after reaching the min. pressure threshold.
S e q u e n t i a l ch a n g e - b a c k - a mode which enables single cylinders to revert back to petrol within certain timeintervals. Concerns only switching in the case of pressure drop in the installation below the one that had been
set in the option P r e s s u r e .
Ga s s e n s o r t y p e - possibility to select the sensor type which had been set up in the certain installation.
CONF I GURATI ON - shows the actual settings. The choice is made during auto calibration.
ADD I T I ONA L SERV I CES
Em e r g e n c y s t a r t - activates the function that allows the engine to start directly on the gas. If you want tostart the car on gas in an emergency, you have to push the switch petrol/gas while the ignition is off. Next,holding the switch pushed, turn the ignition on and start the starter. After starting the engine the switch mustbe released. Regardless of activating in the settings t h e f u n c t io n w i l l n o t w o r k i f t h e t e m p e r a t u r e o f t h e
r e d u c e r i s b e lo w 1 0 d e g r e e s C.
S e r v i c e s - after activating this option, one of the output controlling electrovalves is turned on while the gasinjectors are started. The blue and black wire is to be attached to electrovalves - it normally works, meaning itopens the valves earlier in order to fill the system. On the blue wire voltage appears in the moment of startingthe first gas injector and it can be used to control external devices (e.g. ignition timing variator).If the function is not active then the voltage appears earlier on both wires and you can use it to control everyelectrovalve separately.
L am b d a t y p e - allows you to select the type of oxygen sensor installed in the vehicle.W ARN I NG !! ! Co n n e c t i n g t h e s e n s o r i s n o t n e c e ss a r y f o r c o r r e c t f u n c t i o n o f t h e s y s t e m .
W a t e r t e m p e r a t u r e s e n so r - possibility of choosing the type of the temperature sensor installed in thesystem.R e com m e n d e d se t t i n g s f o r t h e se n s o r s f r o m c om p l e t i o n : 4 K 7 , 4 K 7 .
G a s le v e l s e t u p - launches the window of the calibration of the sensor ofthe gas level. The calibration is done by setting the voltage thresholdsabove which certain diodes should light up. In order to do that, move theslider arrows to the left or right setting the desired value.The button S e t m i n lets you save the voltage threshold for the fuel
reserve in the tank, while the button Se t m a x - for the full tank.The button De f a u l t lets you return to the default settings.
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I N JECTOR SETT I NG
Cy l i n d e r s n u m b e r - allows to choice of the number of the engine cylinders. The ECU (depending on theversion) can work with the engines 1-, 2-, 3- , 4-, 5-, 6-, 7- , 8-cylinder.
Fu e l t y p e - the type of fuel that will be used in installation -> LPG or CNG.
I n j e c t o r t y p e - the choice of gas injectors. Here you need to choose the injector or the injection rail used inthe installation.
M in i m u m o p en - prevents from controlling the injectors with very short timings during which the gasinjector is not physically capable of opening, after changing the injectors type the program will automaticallyset minimum opening time for the given injector type.
W h e n t h e r e a r e d i f f e r en c e s b e t w e e n c e r t a in c y l i n d e r s y o u n e e d t o c h e c k t h e c o r r e c t n e s s o f
c a l ib r a t i o n o f g a s i n j e c t o r s . Additionally, you can set theMo d e of an injector work:N o r m a l - work on gasD i s a b l e - petrol and gas injector is off.P e t r o l - work on petrol.
S e n s i t i v i t y - the filter of the signal from the petrol injectors. Below the set value the injectors opening timeswill not be considered. Fo r t h e v a l u e 0 . 1 t h e f i l t e r i s o f f .
T u r b o e n g i n e - option for engines with a turbocharger or supercharger I n j e c t o r h e a t i n g - the function allows to warm up the gas injectors while the car is still working on petrol
power. The pre-start of the gas injectors is designed to smooth the switch-over form petrol to gas(particularlyuseful with low temperatures outside).
I n j e c t o r s s e t t i n g - shows the window which allows to control each injector separately. When there aredifferences in work of certain Banks or cylinders, they can be corrected by changing the value of F i xc o r r e c t i o n . CAUT I ON ! ! ! Fi x c o r r e c t i o n d o e s n ’ t r e p l a c e c al i b r a t i o n o f g a s i n j e c t o r s .
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3 . Fu e l s t r a t e g y
The tab contains options that determine how the system is to work on high rpm, on high rpm and with aheavy load, during decelerations and on low rpm. Normally, after switching to gas, the engine is powered bythe gas until the ignition is off or the pressure drops as a result of lack of gas in the tank. However, in certainsituations described above, it is sometimes necessary to temporarily switch the engine to petrol. It can happenwhen e.g. the petrol injectors are still open or when the engine cuts out after deceleration to idle.
You will also find here an additional function designed for engine types like Mazda which change the way offuel distribution under the influence of load change.
H i g h RPM
D i s a b l e d - the system works on high rpm on gas the same as on petrol until the rpm limiter works.M a x p o w e r - the system, above the given rpm and injectors opening time, switches to petrol. After fallingbelow the preset value the system automatically returns to gas. The switch in the cab shows the normaloperation on gas, whether in the program next to the virtual switch there is indication of this function.
PDM - the system, at a given engine load, regardless of rpm, switches to petrol with automatic return to gas ata differential load. This function is useful for engines with very long petrol injectors opening times. At highrpm, there may be the case in which the injectors are still open (e.g. the opening times of 25 ms at 4800 rpmmeans that the injector is still open and the engine load is equal to 100%). The Zenit Pro ECU can for a momentcontrol gas injectors in the same way, but in this situation it is no longer able to control the mixture, thus it is
recommended (e.g. at 90% load) to switch to petrol earlier. The switch in the cab shows normal operation ongas, while in the program next to the virtual switch, there is indication of this function.
In the example here, after reaching5000 rpm if the gas injector openingtime is more than 20ms, the ECU willswitch the engine to petrol, afterfalling below the value, it will revert
back to gas.
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I n t e r v e n t io n - the system above certain rpm and injectors opening time, begins to shorten gas injectorsopening times and additionally inject petrol by opening the petrol injectors to the time set in the windowP et r o l i n t e r v e n t i o n ( m s ) . The En r i c h m e n t function can also additionally increase the mixture of petrol notshortening the time of opening of the gas injectors. After falling below the preset value of rpm and time thesystem automatically returns to work only on gas. This function is used primarily to support the gas injectorsand make it more flexible and increase the dynamics of the engine on high loads. The switch in the cab showsthe normal operation on gas, while in the program next to the virtual switch, there is indication of this function.
L o w R PM
D i s a b l e - the system works on low rpm on gas.
M i n Po w e r - when the rpm fall below the threshold set by the installer ( Th r e sh o l d m i n p ow e r ( r p m ) ) thesystem switches to petrol and only if the speed increases by value ( H y s t er e s i s m i n p o w e r ( r p m ) ) it getsback to gas. The ECU always switches all the injectors at the time, return to gas depends on the settings, if inthe settings the cylinder sequential switching is chosen then the return to gas will look the same. The switch inthe cab shows the normal operation on gas, while in the program next to the virtual switch, there is indicationof this function.
R e t u r n t o p e t r o l - when the rpm fall below the threshold set by the installer ( T h r es h o ld m i n p ow e r ( r p m ) )the system switches to petrol and after the number of openings of the petrol injector set in the window ( T im e dc y c l e s ( p e t r o l ) ) it automatically returns to gas. The control panel always switches all the injectors at thetime, return to gas depends on the settings, if in the settings the cylinder sequential switching is chosen thenthe return to gas will look the same. T o a ct i v a t e t h i s f u n c t i o n , t h e s p e e d l e v e l b e f o r e t h e d e c r e a s es h o u l d e x c e e d t h e a c t iv a t i o n t h r e s h o ld b y a p p . 2 0 0 .
The switch in the cab shows the normal operation on gas, while in the program next to the virtualswitch,shows there is an indication of this function.
Ma z d a s t r a t e g y
This function is used for the engines in Mazda cars, in which under some load the way of controlling the petrolinjectors changes - the petrol controller switches from sequential system to half-sequential. Petrol injectors(and consequently the gas ones as well) start to open twice as often and for about twice as short a time (e.g.they shorten from 8 ms to 4 ms although the engine load does not change or increase). As a result of this
change, when working on gas, there appears rich mixture and ignition loss and jerking may happen. Activatingthis function allows perfect adjustment of the mixture both at low load at sequential work and under heavyload at non-sequential work. The switch in the cab shows the normal operation on gas, while in the programnext to the virtual switch, there is indication of this function.
The ECU automatically detects themoment of change engine fuel supplystrategy. The installer’s task is only to setthe right value in the window Ra t e o fl ea n in g ( % ) so that after this change,the mixture can be optimal.
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4 . Lo g g e r
T h e l o g g e r allows simultaneous tracking of seven parameters, and readings from the OBD system (ZenitPro OBD only) as a function of time. Readings are take immediately at the speed chosen by the operator.Location of the individual line graphs and their scale can be freely changed. To do this, select the parameteryou want to change - by pressing on its name - and with the corresponding buttons set the desired position.The active function has a highlighted box (under its name) in a colour corresponding to the line of the graph.
The recorder is a very useful diagnostic tool with which the operator can easily assess the status andbehaviour of the entire installation. The diagram can be saved to disk for later analysis.
Reducing / enlargingthe graph
Change of location of the chosengraph up/down
Time scale
Name of thetracked function
Turn on/off recording of thegiven parameter
Data export to file
Next page
Enlarging the time window (the chart ismore accurate and changes faster)
Return to default settings of the recorder
Narrow time window (longer part of recordingis seen on the screen)
Stop recording
Start recording
Read from file
Write to file
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OBD systemparameters(Zenit Pro OBD only)
Previous page
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5 . Er r o r s
Zenit Pro system has internal diagnostic tool that identifies and stores the errors occurring duringoperation of the system. On the errors tab, we can read the saved and the current errors and, after theremoval of the cause, cancel them.
You can choose which errors in the system should switch supply to petrol and also which are to bemonitored and reported by the system.
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The box allows you to choose whether thecomponent is to be monitored or not.
Activating the icon (change of colourto red) leads to switching the systemto petrol after the error appearance.
Selecting the option “Enable switch signal on errordetected” causes that after recording the error in the gasECU, the switch in the cab will beep a few times and the light“CHECK” will start flashing.
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Co n d i t i o n s o f r e c o r d i n g a n d p o s s i b l e ca u s e s o f e r r o r s i n c o n t r o l u n i t
Z e n i t P r o a n d Z e n i t P r o OBD
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Diagnosed elementPossible
messagesConditions of error recording Possible causes
OPEN LOAD I < 75 A Break in the wiring loom or damaged injector coil.
CUR. L IMIT I > 7A or T > 150°C (Imax
=12A) Short circuit in the wiring loom or damaged injector coil.
UP LIMIT > 3.8 bar Damaged or contaminated reducer, damaged pressure
sensor.
DOWN LIMIT < 50 mbar
Lack of gas in the tank or contaminated reducer or
electrovalves. Damaged pressure sensor, multivalve or
power pipe of the reducer.
UP LIMIT > 3.8 bar Damaged wiring loom or pressure sensor, incorrect
mechanical connection.
DOWN LIMIT < 50 mbar Damaged wiring loom or pressure sensor, incorrect
mechanical connection.
UP LIMIT > 100°C
Damaged sensor of the reducer temperature, short circuit in
the wiring loom of the sens or, assembly near elements
emitting large amounts of heat (e.g. exhaust manifold).
DOWN LIMIT < 10°C
Damaged s ensor of the reducer temperature, break in the
wiring loom of the sensor, lack of circulation of coolant
through the reducer or incorrect circulation, too low efficiency
of the reducer.
UP LIMIT > 90°C
Damaged sensor of gas temperature, short circuit in the
wiring loom of the sensor, assem bly near elements emitting
large amounts of heat (e.g. injectors as sem bly under the
bonnet).
DOWN LIMIT < -10°CDamaged s ensor of gas temperature, break in the wiring
loom of the sensor.
UP LIMIT > 18V Damaged alternator.
DOWN LIMIT < 9V Discharged battery, damaged alternator.
OPEN LOAD I < 50 A Break in the wiring loom or damaged electrovalve coil.
CUR. L IMIT I > 5A or T > 150°C (Imax=6A)Short circuit in the wiring loom or damaged electrovalve coil.
OPEN LOAD I < 50 A Break in the wiring loom or damaged electrovalve coil.
CUR. L IMIT I > 5A or T > 150°C (Imax=6A)Short circuit in the wiring loom or damaged electrovalve coil.
Pe trol injector no. NOT READ
No m essage from the petrol injector (it
shows the number of the injector which was
the first with no messages)
Damaged wiring loom, incorrect assem bly. Petrol computer
has turned off the injector because of e.g. misfire.
UP LIMIT
The error is shown when correction of gas
injectors opening time connected to the work
of OBD tuning reaches the maximum value
specified by parameter „Max adaptive gas
trim (%)”
Wrong choice, excessive wear or damage to the installation
of mechanical com ponents. Too low value of the „Max
adaptive gas trim (%)”
DOWN LIMIT
The error is shown when correction of gas
injectors opening time connected to the work
of OBD tuning reaches the maximum valuespecified by parameter „Max adaptive gas
trim (%)”
Wrong choice, excessive wear or damage to the installation
of mechanical com ponents. Too low value of the „Maxadaptive gas trim (%)”
Electrovalve 1
Electrovalve 2
OBD correction
Injector_GAS1...8 (gas
injector 1 to 8)
Gas pressure
M. A. P.
Temperature of thereducer
Temperature of gas
Voltage
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6 . O BD ( Z e n i t Pr o OBD o n l y )
the ECU reads the co
Zenit Pro OBD has an advanced internal system to connect and read the parameters from the vehicle'sOBD system. This allows dynamic correction of the mixture based on read parameters
W i r i n g t h e O BD so c k e t .
The wiring loom Zenit Pro OBD has four wires for connecting to the OBD system. These wires are to beconnected to wires within the OBD diagnostic socket.
O r a n g e - p i n 6 - CAN H
O r a n g e / b l a ck - p i n 1 4 - CAN L
Gr e e n - p i n 7 - I SO K
Gr e en / b l ac k - p i n 1 5 - I SO L
If we are not sure what OBD standard operates in the given car, the safest way is to connect all the wires to theactive pins. The system detects connection type itself. It may e.g. happen that in the socket there will be active(occupied) pins 6, 14 for CAN and pin 7 . We need to connect the wires orange, orange / black and green as itcan prove that the ECU connects to the OBD ISO standard only with a line K. Co n n e c t i o n w i t h O BD
Establishing the connection occurs immediately after the ignition is switched on, provided that the system is in"Auto" mode if, when during the ignition on system it is in "Petrol" mode, the ECU does not try to connect toOBD.
If after the ignition is switched, transmission channel is busy because the OBD socket is connected to anotherdevice (e.g. OBD scanner), the ECU goes into passive mode and no longer tries to connect until the nextignition.
Reading OBD parameters when working with petrol is possible only when car had been working on gas before,the ECU had established a connection to OBD and then was switched to petrol.
T h e g e n e r a l a l g o r i t h m o f O BD f u n c t i o n .
After ignition and connecting to OBD, the ECU checks whether all the conditions to start collecting maps andcorrection of mixture are fulfilled, i.e. whether the system is in open loop or closed loop and whether thetemperature is higher than " T em p e r a t u r e t h r e s h o l d ". Additional conditions that must be fulfilled is " R p mt h r e s h o l d " (prevents points collection at idle) and “ L o a d t h r e s h o l d " (prevents the collection of points, e.g.at low loads, at so called Pre cut-off, etc. ...... .. rrection of short- and long-term,averages them and stores in its internal "OBD corrections map". Then, on the basis of this map, it corrects themixture of gas.
)
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Mo d e - way of work of OBD; O f f - all OBD functions are off; Re a d i n g o n l y - the ECU only monitors (shows)OBD parameters but OBD adaptation doesn’t work i.e.: the ECU doesn’t update OBD corrections map anddoesn’t take it into account in calculating the mixture of gas; St a t i c a d j u s t m e n t - the ECU adjusts themixture of gas accumulated by earlier OBD corrections map but does not update the map, A d a p t i v e G a s T r im - the panel gathers samples all the time, updates the OBD corrections map and adjusts the mixture of gasaccording to the map.
T r im Co n t r o l - N o r m a l - classical control system for the fuel system in which positive correction is atendency to lean mixture and the need to increase the amount of fuel, and negative correction is a rich mixtureand the need to reduce the amount of fuel; Re v e r s e - the control system in which adjustments are reversed,i.e. positive correction indicates a rich mixture, and negative correction poor mixture (some cars from the VWgroup); F i a t - a system characteristic of some of the Fiat group, usually cars with the ECU Magneti Marelli
Gas T r im - shows graphically and numerically the value of the gas dose adjustments for different engine loads
O f f se t a d j u s t m e n t f u e l t r i m O BD - the value meaning the base value of the adjustment of the mixture (i.e.the one for which we seek, the ideal) usually should be zero, sometimes, in cars with high mileage, you shouldcheck what it is on petrol and in such cases may be different from zero, e.g. ...: +5
T o l e r a n c e f u e l t r i m - is the maximum difference between the currently read correction and average value" o f f s e t a d j u s t m e n t f u e l t r i m O BD " at which adaptation does not yet introduce additional corrections of themodel. For example, if the " o f f se t a d j u s t m e n t f u e l t r im O BD " is 10 and the range of " T o l e r a n c e " is 5, thisadaptation will be activated when the correction read from OBD is less than 5 or greater than 15 and works tomaintain the correction in the range from 5 to 15.
M a x a d ap t i v e g a s t r im ( % ) - maximum correction of gas mixture.
Sa m p l in g d e l ay ( m s ) - the parameter specifies for how long the vacuum in the intake manifold is to bestable, for system to record a given sample to memory.
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H o u r s a d j u s t m e n t ( h ) -Time for "learning", after this time the system goes from " D y n am i c c o r r e ct i o n " to " S t a t i c c o r r e c t i o n ".Selecting " C o n t i n u o u s " makes this function not active and the control throughout the operation will adjustthe mixture of gas according to OBD. Selecting a different value will cause the system for the specified time willcollect and refresh the corrections map and correct the mixture of gas according to it. After the preset time haselapsed, the system will continue to correct the mixture of gas by the collected map but the map will be"frozen", i.e.: no longer refreshed. This option prevents "force" correction of the mixture, despite theexcessively worn parts of gas installation. After the course of tens of thousands km it may be that the wear ofcertain elements (such as unstable pressure on reducer or uneven work of gas injectors) is so large that the
lack of OBD adaptation in such a situation will cause turning the CHECK ENGINE light on and will force the userof the car to visit the service and repair the worn parts.
T em p e r a t u r e t h r e s h o ld ( C ) - adjustment will only be active when the reducer’s temperature is above theset value.
RPM Th r e s h o l d ( R PM ) - adjustment will only be active when the engine rotations are above the set value,e.g. the chosen values e.g. 1024 cause that the system doesn’t take OBD corrections at idle into account .
L oa d Th r e sh o l d ( % ) - load threshold (vacuum, expressed in percentage) above which OBD adaptation willwork. Load threshold prevents collecting maps at very light loads, e.g.: when engine decelerating, for amoment before the cut-off in some cars we read very large values of the corrections even though the mixture
is normal. When this feature is on, such situations will not be taken into account when adjusting the mixture.
- Fo r n a t u r a l l y a s p i r a t e d e n g i n e 100% = 0.95 bar, for example, at idle when the vacuum pressure (MAP) is0.35 bar, we can assume that the load is approximately 35%.- Fo r t u r b o c h a r g e d e n g i n e 100% = 1.9 bar, for example, at idle the engine with the turbo, when vacuum
pressure (MAP) is 0.35 bar, we can assume that the load is approximately 18%.- 0 % - function is off , OBD adjustment will be active in the entire load range.
B a n k 2 - I n a c t i v e - the program takes into account only the corrections from the first Bank; A c t i v e - the ECUtakes into account the corrections of the first and second Bank and averages them.
Cl e a r e r r o r c o d e s - A c t i v e - automatic reset of OBD error codes. The panel continuously monitors whether
there are errors in the engine controller memory, and if one appears, it is immediately removed. N o t e : Insome cars it is not possible to remove the error when the engine is running, in which case it can only occurwhen you try to restart the engine when the ignition is switched on but still the engine will not start; I n a c t i v e -errors will not be erased.
W ARN I NG !! ! W e d o n o t r e co m m e n d u s i n g t h e OBD t u n i n g f u n c t i o n w i t h o u t c o l le c t in g m a p s
o f p e t r o l a n d g a s, a n d t u n i n g t h e s y s t e m u s in g t h e m o d e l in t h e w h o l e r a n g e o f en g i n e l o a d s.
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7 . S u n d r i e s
In this tab you will find other options for the program including communication port selection, writing andreading of configuration files, firmware update, etc.
The ECU automatically finds the port it is connected via interface. In this window youcan also make that choice yourself, manually start the auto search or switch the
program mode to "Offline"
These options enable the ECU to save configuration of the ECU to thefile, load the configuration from the file to ECU, browse theinstallation folder and restore system to factory settings (Reset all)
Selection of language version, and the font(in case of problems with the display ofPolish characters, select the Arial font)
Wiring diagram
Charts of suggested nozzle sizes
Description on the next page
System Zenit Pro software lets you upgrade the firmware of the ECU. With Dual Memoryfunction, this process is completely safe. For successful update you need to ensurestable power supply conditions. A special wizard guides you step by step through theupdate process.
The system can remind the caruser of approaching scheduledmaintenance. After enabling the
box "Enabled service" andentering the number of hours leftto the visit in the service point, thesystem starts counting. After thedesired time, after each switch togas, the switch in the cab will startshort beeps and the lamp"CHECK" lights up in red on a
permanent basis.
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Recording of work timeon gas and petrol
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When you click on the I n s t a l le r D a t a button you will see the window, in which you will be able to setthe security password, enter setup data and additional information and viewing time, date, and PC-computercode in which modifications were made in the system.
In the windows N a m e , T e l e p h o n e and I n f o r m a t i o n you can enter setup data and additional informationwhich after clicking the S a v e a n d l o c k button will be visible to anyone who connects to the ECU and uses tab I n s t a l le r D a t a . If you additionally fill in the P a ss w o r d window, the ECU will be locked, and modifications canbe made only after entering the correct password. Your changes are visible when you reconnect to the system.If the control panel is password protected, it will only be possible to see the Mo d e l tab and in the status windowon the left you will see a y e l l o w b u t t o n w i t h a k e y sy m b o l .
In the I n s t a l le r D a t a window you can also check the history of any connections to the system. In addition toaccurate date and time of system connection, it also saves the unique PC code, generated from each computer
during software installation. In this way, the installer can easily verify if in the past there were unauthorizedconnection attempts or changes in the system.
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To make changes to the system settings, click on the button with a keysymbol and then a window appears to enter a password and temporarilyunlock the system (until you disconnect from the ECU)
After entering the correct password and pressing Ok . ,the system will be unlocked and you can makeconfiguration changes. If the password is forgotten orunknown, it is possible to restore the system to factory
settings and remove the password. To do this, click theCance l button and the window will appear.
If you are determined to load the factory settings andsimultaneously remove security password key, select Ye s . Pleasenote, that after such operation you should program the systemagain from the beginning.
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8 . P r e l im i n a r y s e le c t io n o f n o z z le s
P r e l i m i n a r y selection of nozzles can be performed using the following chart. It is also available from thetab S u n d r i e s- > I n s t r u c t i o n s - > N o z z le t a b le . These values should be treated as estimated. The finalnozzle size is determined by parameters of the m u l t i p l ie r after calibration is carried out.
W ARN I NG ! Th e f o l l o w i n g c h a r t s a r e a p p l i c ab l e o n l y i n s e q u e n t i a l in j e c t i o n s y s t e m s .
I n t h e c a se o f h a lf - i n j e c t i o n o r " f u l l g r o u p " t y p e u s e sm a l le r n o z z l e s.
H A N A H 2 0 0 0 Injector - sequential fuel injection
MA TR I X H D 3 4 4 injector- sequential fuel injection
VALTEK 3 OHM, R A I L 3 OHM injector- sequential fuel injection
VALTEK T y p 3 4 injector- sequential fuel injection
MA G I C JET injector- sequential fuel injection
R e com m e n d e d s y s t e m p r e s su r e 1 . 0 t o 1 . 3 b a r .
Nozzle diameter Power on 1 cyl. Power on 4 cyl. Power on 6 cyl. Power on 8 cyl.
1,8 mm 18 – 23 HP 72 – 92 HP 108 – 138 HP 144 – 184 HP
2,1 mm 23 – 28 HP 92 – 112 HP 138 – 168 HP 184 – 224 HP2,4 mm 28 – 33 HP 112 – 162 HP 168 – 198 HP 224 – 264 HP
2,7 mm 33 – 40 HP 132 – 160 HP 198 – 240 HP 264 – 320 HP
Nozzle diameter Power on 1 cyl. Power on 4 cyl. Power on 6 cyl. Power on 8 cyl.
1,8 mm 10 – 13 HP 40 – 56 HP 60 – 78 HP 80 – 112 HP
2,1 mm 14 – 20 HP 56 – 84 HP 78 – 120 HP 112 – 168 HP
2,4 mm 21 – 25 HP 84 – 100 HP 126 – 156 HP 168 – 200 HP
2,7 mm 26 – 32 HP 100 – 128 HP 156 – 192 HP 200 – 256 HP
Nozzle diameter Power on 1 cyl. Power on 4 cyl. Power on 6 cyl. Power on 8 cyl.
1,8 mm 12 - 17 HP 48 - 70 HP 72 - 105 HP 96 - 140 HP
2,1 mm 18 - 24 HP 70 - 98 HP 105 - 147 HP 140 - 196 HP
2,4 mm 25 - 32 HP 98 - 130 HP 147 - 195 HP 196 - 260 HP
2,7 mm 33 - 40 HP 130 - 162 HP 195 -243 HP 260 - 325 HP
Nozzle diameter Power on 1 cyl. Power on 4 cyl. Power on 6 cyl. Power on 8 cyl.
1,7 mm 10 – 17 HP 40 – 70 HP 60 – 105 HP 80 – 140 HP
2,0 mm 17 – 25 HP 70 – 100 HP 105 – 150 HP 140 – 200 HP
2,4 mm 25 – 32 HP 100 – 130 HP 150 – 195 HP 200 – 260 HP
2,8 mm 32 – 40 HP 130 – 160 HP 195 – 240 HP 260 – 320 HP
3,2 mm 40 – 50 HP 160 – 200 HP 240 – 300 HP 320 – 400 HP
Injector type Power on 1 cyl. Power on 4 cyl. Power on 6 cyl. Power on 8 cyl.
C – Black 17 – 27 HP 68 – 108 HP 102 – 162 HP 136 – 216 HP
B – Red 24 – 36 HP 96 – 144 HP 144 – 216 HP 192 – 288 HP
A – Green 33 – 47 HP 132 – 188 HP 198 – 282 HP 264 – 376 HP
AA – Blue 42 – 60 HP 168 – 240 HP 252 – 360 HP 336 – 480 HP
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9 . Tu n i n g - A u t o t u n i n g
System a u t o t u n i n g is to adapt the basic installation of Zenit Pro to a particular engine. The user is led byon-screen instructions throughout the process .W ARN I N G! A u t o t u n i n g c an b e p e r f o r m e d o n l y w h e n t h e t e m p e r a t u r e o f t h e r e d u ce r i s h ig h e r t h a n
4 0 d e g r e e s C .
Press " S t a r t " to begin
calibration and follow the instructions.
The first step is tochoose the rightsettings and the typeof gas injectorsinstalled in the vehicle.
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T h e ca l ib r a t i o n t a k e s s e v e r a l m i n u t e s . D u r i n g t h i s t im e , i t i s r e c o mm e n d e d t o t u r n o f f a n y
a d d i t i o n a l d e v ic e s t h a t m a y i n t e r f e r e w i t h t h e p r o c e s s o f c a l i b r a t i o n ( a i r c o n d i t i o n i n g , f a n ,
l i g h t s , r a d i o , e t c .. ) i n t h e v e h i c l e .
Fo l lo w t h e i n s t r u c t i o n s o f Z e n i t P r o s y s t e m o n t h e s c r ee n .
Leave the engine idlingwith no load ...
... wait a few seconds to
begin the next step ofcalibration.
The system checks the petrol injector openingtimes and the stabilityof engine load. In theabsence of apparentstability the message onthe right appears.Please check what iscausing the instability,remove it, then use theCo n t i n u e button to
check the stabilityagain. If you use theI g n o r e button, thesystem will move to thenext step without re-checking stability, whichmay affect the qualityand accuracy of thecalibration.
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Next step is to checkthe electrovalves, andthen the gas pressure inthe system. In case of
problems with theelectrovalves themessage on the right
appears. Please checkwhat is the cause,remove it, and then usethe Co n t i n u e button tocheck the electrovalveswork again. If you usethe I g n o r e button, thesystem will move to thenext step without re-checking theelectrovalves, but withabsence of pressure in
the system a messageappears: " Er r o r : g a sp r e s su r e t o o l o w .
Ch e c k t h e l e v e l o f g a s
i n t h e t a n k , t h e
c o r r e c t n e s s o f
m e c h a n ic a l an d
e l e c t r i c a l
c o n n e c t io n s , a n d t h e
e l e c t r o v a l v e s
w o r k "and thecalibration is stopped.
In the next step youshould increase rpmabove2500 rpm and maintaina constant position of
the accelerator pedal.
At this point, thesystem waits for anincreasing in the enginerpm.
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When the engine rpmexceeds 2500and stabilizes, thesystem will switchbetween fuels severaltimes.
In spite of smallfluctuations in rpm atthis stage of calibration,hold the accelerator
pedal in a fixed position,until the systemdisplays the nextinformation.
The next step is toreturn to idle. Thisshould be done at thetime when the systemdisplays the message" R e t u r n b a c k t h ee n g i n e a t i d l e ”
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After a few moments,the calibration shouldend with the message" T u n i n g d o n e :c on f i r m ? ”
Click the Yes button to
save your changes orEsc to exit thecalibration withoutsaving changes.
W ARN I N G! I f d u r i n g
t h e c a l ib r a t i o n t h e
b u t t o n " Es c" i s
p r e s s e d - c a l ib r a t i o n
w i l l b e a b o r t e d .
After autotuning thesystem automaticallytakes you to the modeltab, the vehicle will
switch to petrol and thescreen will display amessage depending onthe version of theinstalled ECU.Confirming with the OKbutton will start the nextstage ofadjustment,which iscollecting maps of petroland gas, and tuning thevehicle at various engine
loads.
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1 0 . T u n i n g - L i n e
The L i n e tab consists of a graph showing multiplier ratio percentage (used to calculate the gas injectiontime) to the petrol injection time. On the model tab there are petrol and gas maps. There are panels to managethe graph, maps and readings of the most important parameters of the installation.
The model curve can be corrected in several ways:
- T o in c r e a se t h e g a s m i x t u r e , t h e m o d e l cu r v e m u s t b e m o v e d u p w a r d , t o r e d u c e t h e g a sm i x t u r e , t h e m o d e l c u r v e m u s t b e m o v e d d o w n .
- To move all the points of the model down or up, click on one of the points with the l e f t m o u s e b u t t o n (the point turns green), then hold down the CTRL ke y and u s e t h e k e y b o a r d a r r o w k e y s d o w n o r u p .
- To change the position of a particular point on the model line, click on the specific point by the l e f t m o u s eb u t t o n , then using the a r r o w k e y s o n y o u r k e y b o a r d change its position v e r t i c a l l y or h o r i z o n t a l l y . (For
this purpose, you can also use the Pa n e l window, located in the upper right corner. The icon " t r a s h b i n "restores the default model settings).
- Switching between the active points can be made using the keys PGUP and PGDN .- For adjusting the settings using the k e y b o a r d , holding down the SH I FT key during the adjustment
increases the adjustment steps.- You can a d d p o i n t s o n t h e m o d e l l i n e , in order to do this, click the r i g h t m o u s e b u t t o n (model curve
can contain a maximum of 1 6 p o i n t s ).- To delete the selected point, you tick it with the l e f t m o u s e b u t t o n and then use the DEL key.- The y e l lo w p o i n t a n d a b l a ck v e r t i ca l l in e moving along the model curve and the horizontal axis show
the momentary values of injection time.- The b l a c k h o r i z o n t a l l i n e moving along the right vertical axis indicates a momentary vacuum in the
intake manifold.
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P r o p e r ly c o n n e c t ed a n d c a l ib r a t e d i n s t a l l a t i o n i s n e c e ss a r y t o c o n d u c t t h e n e x t p h a s e o f t u n i n g
- t h e c o l l e c t i o n o f p e t r o l a n d g a s p o i n t s d u r i n g d r i v e i s c a ll e d m a p s .
W ARN I N G! W e d o n o t r e c o mm e n d t h e u s e o f O BD t u n i n g w i t h o u t c o l le c t in g t h e g a s a n d p e t r o l
c h a r a ct e r i s t ic s , an d t u n i n g t h e s y st e m u s i n g t h e m o d e l in t h e w h o l e r a n g e o f e n g i n e l o ad ( Z e n i t
P r o OBD o n l y )
After successfulcalibration, a test drive
must be carried out ,during which thefollowing maps will becreated: and
.
P e t r o l a n d G a s m a p i s
c r e a t e d a u t o m a t i ca l ly
i n t h e c o n t r o l l er
m em o r y r e g a r d l es s o f
t h e c o n n e c t io n t o y o u r
c o m p u t e r a n d
d i a g n o s t i c s o f t w a r e .B u t i n o r d e r t o s p e e d
u p t h e p r o c e ss , w e
r e co m m e n d t o
c a r r y i n g o u t a t e s t
d r i v e w i t h t h e
c o m p u t e r c o n n e c t e d .
T h e n y o u w i l l b e a b le
t o o b s e r v e t h e
f o r m a t i o n o f t h e m a p
a n d g e n e r a t e t h e l o a d
s o a s t o c o l le c t a l l t h e
c h a r a c t e r i s t i c s o f t h e
e n g i n e .
We start collecting them a p when driving "on
petrol". For the map points to be visible in the program you must select
V ie w s am p l in g .R e g ar d l e ss o f w h e t h e r
t h e f u n c t i o n i s a c t i v e ,
t h e m a p p o i n t s a r e
c o l le c t e d a n d s t o r e d i n
m e m o r y . Points are"collected" with differentloads but only when thetemperature of thereducer is above thevalue set at Se t t i n g >C h a n g e - o v e r
P ar a m e t e rs > W a t e rT e m p e r a t u r e
P e t r o l
Ga s
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If the points are visiblein the whole range ofengine loads and thedotted line is visible youcan start creating thegas map.When using our system,the maps willautomatically refresh. To
turn off the gasolinemap refreshing, selectthe option L o ck p e t r o l .If the discrepancybetween the certain
points is too large,change the value of thewindow S am p l i n gd e l a y to a higher rate.R ec om m e n d e d
s e t t i n g s 1 0 0 0 -
2 0 0 0 m s - t h e h ig h e r
t h e v a l u e , t h e m o r es lo w l y t h e m a p i s
c o l l ec t e d , b u t i t i s
m o r e a cc u r a t e .
After creating a petrolmap, switch system togas and create a g a sm a p in exactly the sameway as petrol one.
When the gas points line(blue) correspondswithin the entire loadrange with the petrol
points line (red), the
adjustment is complete.
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When there arediscrepancies, thecorrection procedureshould be performed.We do this by selectingthe Su g g e s t e d t u n i n g(this option activatesautomatically andhighlights in yellow
when we collect asufficient number ofmap points).
On the chart there willappear green pointssuggesting what themodel should look likefor the petrol and gasmaps to overlap. At this
point, the model mustbe adjusted. You can dothis in two ways: usingthe automatic A u t oa l i g n m e n t function oryou can do it manually.Deciding for manualadjustment, by "pulling"
individual regulatorymodel points you lead aline as close as possibleto the green points,gently, with no suddencurves.
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Ca l i b r a t i o n i s co m p l e t e when the gas map line overlaps with the petrol map line.If after adjusting the model line maps, the lines do not overlap, you should make another adjustment in the
same way as the first time. So select the function S u g g e st e d t u n i n g (when it is active and highlighted inyellow), press the A u t o a l ig n m e n t button or carry out a manual adjustment of the model curve. Then selectthe option V ie w s am p l in g and create a new gas map. These steps are to be repeated until the gas and petrolmap lines overlap.
In the automatic option,after pressing the A u t oa l i g n m e n t , the programwill correct the modelitself.
After adjusting themodel you have tocollect the gas mapagain. To do this, selectthe option V ie ws am p l in g . Only the
petrol map will appearas the gas map isautomatically deleted. Anew map of the gas ismade in the same wayas the previous one.
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Finally we suggest that you check the engine at low rpm. To do this, you leave the car idling, on p e t r o l andwatch the p e t r o l injection time. Then you change the power supply to g a s and again observe p e t r o l injectiontime. After changing the power this time should remain unchanged or should not significantly change.Permissible difference is about 3%.
In the example above, the petrol injection time at low rpm is 3.05 ms. After changing to gas supply, thetime should be within 3% error which should be from 2.95 to 3.13.If this difference is greater, it must be corrected by setting using the tab T u n in g - > M a p .
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1 2 . T u n i n g - Com p e n s a t i o n
The Com p e n s a t i o n tab contains charts with which it is possible to reduce the impact of changes intemperature and pressure, or acceleration on the mixture.
Com p e n s a t i o n s for the r e d u c e r t e m p e r a t u r e a n d t h e g a s t e m p e r a t u r e help maintain optimal mixturewhen the engine is warming up or when the gas temperature rises above the standard:- immediately after the switch after a long standstill when the engine is still not warmed up and the gas has lowtemperature and high density - enabled compensation prevents too rich mixture - gas injectors opening timesare shortened, eg .. at Tred = 30 at 4%
- when the gas temperature increases, gas density decreases and it may lead to serious impoverishment of themixture, when you turn the corrections on, the high gas temperatures the ECU enriches the mixture, forexample.: At T of gas = 90 at 4%.
Com p e n s a t i o n for gas pressure prevents changes in the mixture at pressure fluctuations.W o r k i n g p r e s su r e - the pressure at which the correction = 0 By changing the c o l s , you change the range of pressures to be adjusted.
A c ce l er a t i o n c o m p e n s a t io n helps to maintain optimal mixture at a sudden increase in injection time (forexample ...: during acceleration). It graphically shows the difference between the injectors opening times inconsecutive cycles.M i x t u r e a l t e r ia t o n - allows to set the percentage of enrichment or weakening of the mixture whenaccelerating.
Re t u r n S p e e d - allows to set the time of returning to the injectors opening time value without taking intoaccount compensation during acceleration.
W e r ec o m m e n d t u r n i n g o n c o m p e n s a t i o n f o r t e m p e r a t u r e , a n d l e av i n g t h e c o r r ec t i o n t u r n e d o n
f o r t h e p r e s su r e , ch e c k i n g t h e w o r k i n g p r e s su r e s e t t i n g s a n d s e t t i n g t h e r e f e r e n c e co l u m n
a c co r d i n g t o y o u r p r e f e r e n c es .
Preset value - r e c o mm e n d e d - corrections values can be varied. To do this, select the value you want tochange and with the buttons " + " and " - " set the desired size. While changing, holding down the SH I FT keycauses a change of corrections at the 10th.
After the adjustment, close the program and disconnect the system interface wire from installation, and
reconnect the diagnostic plug to the socket of the loom of the switch.
29Zenit Pro
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I I I . EL ECT RI C W I R I N G
It is also available from within the tab M i sc e ll a n e o u s -> I n s t a l le r s - > El e ct r i c w i r in g .
Sekwencyjny System Wtrysku z OBDSequent ial Inject ion System w ith OBD
Schemat Elektryczny - Electric Wiring
4,6,8 CYL
Pag 1#2
Strona 1z2
WTRYSKIWACZE BENZYNOWEPETROL INJECTORS
TO STEROWNIKA WTRYSKU BENZYNYTO PETROL E.F.I. UNIT
S Z A R Y
G R E Y
S
R
S Z A R Y / C
Z A R N Y
G R E Y / B L A C K
Ó Ł T Y
/ C Z A R N Y
Y E L L O
W / B L A C K
Ó Ł T Y
Y E L L O W
F I O L E T O W Y / C Z A R N Y
V I O L E T / B
L A C K
F I O L E T O W Y
V I O L E T
N I E B I E S K I / C Z A R N Y
B L U E / B L
A C K
N I E B I E S K I
B L U E
4INJ INJ INJINJ
13 2
WTRYSKIWACZE BENZYNOWEPETROL INJECTORS
DO STEROWNIKA WTRYSKU BENZYNYTO PETROL E.F.I. UNIT
Z I E L O N Y / C Z A R N Y
G R E E N / B L A C K
C Z E R W O N Y
/ C Z A R N Y
R E D / B L A C K
B R
Z O W Y / C Z A R N Y
B R O W N
/ B L A C K
8INJ INJ INJINJ
57 6
Z I E L O N Y
G R E E N
C Z E R W O N Y
R E D
B R
Z O W Y
B R O W N
R Ó
O W Y / C Z A R N Y
P I N K / B
L A C K
R Ó
O W Y
P I N K
SEE PAGE 2STRONA 2
LISTWA WTRYSKOWARAIL INJECTORS
LISTWA WTRYSKOWARAIL INJECTORS
SZARYGREY
SZ Y
R Y
Ż ÓŁTYYELLOW
FIOLETOWYVIOLET
NIEBIESKIBLUE
CZERWONY/CZARNYRED/BLACK
CZERWONY/CZARNYRED/BLACK
ZIELONYGREEN
CZERWONYRED
BR ZOWY
BROWN
RÓŻ OWYPINK
Czujnik temperaturyTemperature Sensor
SEE PAGE 2STRONA 2
RÓŻ OWY/CZARNYPINK/BLACK
CZARNYBLACK
W E R S J A 4
C Y L I N D R Y
W E R S J A 6
C Y L I N D R Ó W
W E R S J A 8
C Y L I N D R Ó W
4 C Y L I N D E
R V E R S I O N
6 C Y L I N D E R V E R S I O N
8 C Y L I N D
E R V E R S I O N
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Sekwencyjny System Wtrysku z OBDSequent ial Inject ion Sys tem with OBD
Schemat Elektryczny - Electric Wiring
4,6,8 CYL
Pag 2#2
Strona 2z2
BR ZOWYBROWN
Akumulator Battery
BEZPIECZNIKFUSE
CZARNYBLACK
GND+12 VOLT
CZERWONYRED
CZERWONY/CZARNYRED/BLACK
Do czujnika ciś nieniaPressure Sensor
RPM
RÓŻ OWY/CZARNYPINK/BLACK
CZARNYBLACK
TO THE GAS TEMP. SENSOR DO CZUJNIKA TEMP. GAZU
Czujnik temp. reduktoraReducer temperature sensor
Reduktor Reducer
NIEBIESKI/CZARNY - BLUE/BLACK
CZARNY - BLACK
CZARNYBLACK
RÓŻ OWYPINK
NIEBIESKI - BLUE
Sonda Lambda nr 2
Oxygen Sensor 2
STRONA 1SEE PAGE 1
Can H pin 6
Can L pin 14
K Line pin 7
L Line pin 15
GNIAZDO OBDOBD CONNECTOR
Tylko wersja OBDOBD version only
CZARNY - BLACK POMARAŃ CZOWYORANGE
ZIELONY/CZARNYGREEN/BLACK
Sonda Lambda nr 1Oxygen Sensor 1
FIOLETOWYVIOLET
FIOLETOWY/CZARNYVIOLET/BLACK
SZARYGREY
SZARY/CZARNYGREY/BLACK
PRZEŁĄ CZNIKSwitch
WYPOSAŻ ENIE DODATKOWEPODŁĄ CZANE NA CZAS KALIBRACJI
(Optional Supply for calibration only)
R
CHECK
V GAS S
POMARAŃ CZOWY/CZARNYORANGE/BLACK
ZIELONYGREEN
12V wielozawór / zewn. urzą dzenia12V Rear Lock-off valve / additional devices
Czujnik pełnegowskazania
Level Sensor
ZIELONY - GREEN
BIAŁY - WHITE SYGNAŁ - SIGNAL
MASA - GND
ZASILANIE + 12 V
CZARNY - BLACK
Tylko wersja OBD-CNGOBD-CNG version only
(Podłą czyć wszystkie obsadzone piny)(Connect all active pins)
Uwaga: Podłą czenie do sondy lambda jest opcjonalneWarning: Lambda Sensor connection is optional
Tylko wersja OBD-CNGOBD-CNG version only